Former Konstantynow Radio Mast – the tallest structure ever built
Deutsche Version: http://gabinmast.ga.funpic.de/konstantynow_d.htm
The tallest structure of the world
Radio Towers insulated against ground
Collapse of Konstantynow Radio Mast
The tallest structures of the world and in Europe today
If one asks for the tallest structure of the world, then one often gets
as answer “Taipeh 101" or "CN Tower". This is however only
correct, if one consider only free standing structures. If guyed towers are
also considered then the 628 metre tall KVLY-TV-Mast in Fargo, North Dakota,
which was built in 1963, is the highest structure of the world. However there
was between 1974 and 1991 in the proximity of the Polish town Gabin
approximately 96 kilometres northwest of Warsaw a tower, which surpassed also
this giant. It was the 646 metre tall radio mast of the Konstantynow long wave
transmitter.

Konstantynow Radio Mast from far away (Source: http://en.wikipedia.org/wiki/Warsaw_radio_mast
)
In opposite to TV towers and masts used for mobile phone services, which
are only carriers of transmitting antennas, the whole construction of Konstantynow Radio Mast served as transmitting
antenna. This is very common at towers used for long and medium wave
transmission. For this use in most cases a mast construction must be used,
which is insulated against ground.
Such a construction is realized by mounting the mast on a huge insulator,
the so-called basement insulator and by fastening the guys with insulators
toward its construction. Frequently the guys are also divided by insulators, in
order to prevent unwanted drain of transmitting power over them.
Of course radio masts insulated against ground with high voltage to
ground when in use for transmission make some operational problems. So the used
insulators must be able to withstand high forces and sometimes also very high
electrical voltages. Cables for the current supply of electrical systems on a
tower insulated against ground, like the flight safety lamps or a maintenance
elevator, must be laid inside the wire of a coil, which is switched in parallel
to the basement insulator and which forms with a capacitor also switched in parallel
to the basement insulator a resonant circuit for the transmission frequency.
For maintenance work the transmitter had to be switched off at least when
maintenance staff enters or leaves the mast. Work on the mast, while
transmitter is running, is in principle possible, if it does not take place in
the proximity of insulators, because like in the case of a bird sitting on a
power line there occur no larger voltage difference at different part of the
bodies of the workers, which may cause harmful currents in their bodies.
Of course such a mast, which is, because of its height, a favourable
target for lightning, requires also extensive lightning protection equipment.
However a conventional lightning conductor attached to the mast construction
would let the transmitting power flow uselessly into the ground. Therefore one
always finds at radio masts, which are insulated against ground a spark gap
close to the basement insulator. Its distance is so selected that during the
maximum operating voltage no spark can occur. In the case of a thunderbolt an
electrical discharge over the spark gap takes place, which results in a short
circuit of transmitter exit.
This let an automatic device shut off briefly the transmitter and
prevents so the formation of an electric arc, which can destroy the spark gap.
After a short break the transmitter is put automatically back on the air.
Konstantynow Radio Mast was built between 1972 and 1974 by the Polish company
Mostostal in Zabrze as transmitting antenna for the new long wave transmitter
of the Polish broadcasting company in the proximity of the village
Konstantynow, which is part of Gabin municipality, at 52° 22' 14"N and 19°
48' 23" E. This location was selected, because it is situated on one hand
very central in Poland, so the transmitter could serve easily the whole country
and on the other hand this area in the proximity of the river Vistula has
because of its high underground water level a good electric ground conductivity
making it very favourable for long wave propagation. There are different
designs of transmitting antennas for long wave transmitters, which are
characterised by different heights of the used masts (at given transmission
frequency) and their efficiency. A design, which is particularly effective, but
especially for long wave transmission requiring a very tall mast, is a mast
insulated against ground with a height of half wavelength of radiated
frequency. Such an antenna was realized in Konstantynow. Because its
transmission frequency was 227 kHz (after 1988 225 kHz), the corresponding
length for half wave radiator is 660 metres for this frequency (speed of
light/(2 * transmitter frequency)). However each technically realizable antenna
has a certain diameter. It leads to the effect, that already an antenna, a bit
shorter than half wave length has the same behaviour as a half wave radiator,
whereby the exact value of this shortening is described in a complicate manner
of the relation of antenna length and antenna diameter.
So a height of 646 metres was sufficient for Konstantynow Radio Mast.
The transmitter, which used Konstantynow Radio Mast as antenna, belonged
with an output power of 2000 kilowatts to world’s most powerful transmitters.
It caused the occurrence of voltages up to 120000 volts against ground at the
basement of the mast, so the mast had to be mounted on three columns each
consisting of two 2 metre high insulators arranged on top of each other.

Nearby-photograph of Konstantynow Radio Mast (Source: http://jerzyjedrzejkiewicz.webpark.pl/str01/gabin-rcn.html
)
The mast itself was a 646.38 meters high lattice construction of steel
tubes, which was anchored in 5 levels by 50 mm thick steel cables. It consisted
of 86 elements each with a length of 7.5 meters. The tower had a cross section
in form of an equilateral triangle with a side length of 4.8 meters throughout
its whole height. The diameter of the tubes, which built the edge of the
triangle had a diameter of 24.5 centimetres. The thickness of the wall of these
tubes decreased as a function of the height they were used on the mast from 34
mm to 8 mm.
Inside the mast construction a self-driving elevator was installed for
easier access to the flight safety lamps and other parts of the mast requiring
maintenance. This elevator needed approximately 30 minutes for a trip from the
ground to the top. The total weight of mast construction was 420 tons, the weight
of guys and insulators were 80 tons.

Konstantynow Radio Mast short
before completion (Source: http://jerzyjedrzejkiewicz.webpark.pl/str01/gabin-rcn.html )

Seizes of constructive
elements.
A – Longitudinal section of
single section
B – Outside of single section
C – Cross section
D – Longitudinal section of
mast basement
E – Longitudinal section of
upmost section
Seize values for mast
basement and upmost section are partly estimated values
The long wave transmitter Konstantynow was at day- and night time easily
receivable in Poland and the surrounding countries. At night time, when long
wave transmitters have a large range because ionospheric reflections of long
wave occur, this transmitter could frequently heard also in Africa, Asia,
America and even in Australia.
In summer 1991 the guys of Konstantynow Radio Mast were exchanged. When
on August 8th,1991 the last one of the three ropes of the highest
guy level should be exchanged, some mistakes were done at this delicate work,
which lead to the collapse of the construction. Because all workers had left
the mast before, there were fortunately no injuries to persons. Some rumours
occurred afterwards, that the collapse was also a result of sabotage.
Nevertheless there are no strong proofs for this.

Debris of collapsed
Konstantynow Radio Mast (Source: http://jerzyjedrzejkiewicz.webpark.pl/str01/gabin-rcn.html )
After the collapse of Konstantynow Radio Mast Raszyn transmitter took
the task of Konstantynow transmitter. Raszyn transmitter, which went in service
in 1949, uses as transmission antenna a 335 metre tall guyed lattice steel
mast, which is insulated against ground and which belonged at time of
completion to world’s tallest radio masts. In 1974 Konstantynow transmitter
took its function, but Raszyn transmitter was still used as backup transmitter.
After 1978 Raszyn transmitter was used for transmitting a second program
of the Polish Broadcasting company in the long wave range.
Because Raszyn transmitter cannot transmit for technical reasons on two
long wave frequencies simultaneously, the transmision of the second program of
the Polish Broadcasting company in the longwave range had to be discontinued
after the collapse of Konstantynow Radio Mast
Of course the Polish Broadcasting Company did not want to give up
Konstantynow transmitter and soon planned the reconstruction of the collapsed
mast, if possibility with the original height. After long discussions, the
company Mostostal got in 1995 the order for its reconstruction and it was
already started with the refurbishment of the basements of the old mast, which
should be also used for the new one. However it came to violent protests by the
local population, who feared their health in danger by the powerful
transmitter. Although none of the reports, which one gave in order, could prove
without any doubts that the transmitter would be a health danger for the
population and although the Polish Broadcasting Company offered as compromise
to reduce transmission power from 2000 kW to 75 kW, protests continued.
At the end the project of rebuilding Konstantynow Radio Mast had to be
cancelled and a new site for the transmitter hat to be found.
This was found on a former military area near Solec Kujawski. Because
this location is situated far away from settlements, no protests from local
population were expected. In 1998 one started with its construction and on
September 4th, 1999 its inauguration took place.
The new facility in Solec Kujawski uses as transmitting antenna a
directional antenna, consisting of a 330 meters tall and a 289 meters tall
guyed lattice steel mast. Both masts are grounded and are fed over the guy
wires with the transmitting power which should be radiated.
Since inauguration of Solec Kujawski transmitter Raszyn transmitter is
again used for transmitting a second programme of the Polish Broadcasting
Company in the long wave range.

New long wave transmitter
Solec Kujawski (Source: http://jerzyjedrzejkiewicz.webpark.pl/str01/gabin-rcn_02.html )
Although there are no
broadcasting activities in Konstantynow nowadays, there are, except of the mast
and the radio frequency powerline running from it to the transmitter building,
still nearly all structures standing on the site. Even the concrete plate, on
which once the tallest mast of the world stood and the basements, at which its
guys were fixed, are still existing.

Aerial photograph of the site, where once the 646 metre tall
radio mast of Gabin stood (Source: http://212.244.179.188/website/Orto/viewer.htm
).Above the letter „i“ of the word „Gabin“, one can see a round plate of
concrete. This was once the basement of the tallest structure of the world!
Since 1991 the KVLY TV-mast in Fargo, North Dakota is with a height of
628 meters again the highest construction of the world. It will be presumably
surrounded in 2008 by Burj Dubai, a skyscraper under construction in Dubai,
which will presumably be 705 meters tall (the accurate value of the planned
height of Burj Dubais is kept secret). The highest structure in Europe outside
the GUS states is the 412 meters high long wave radio mast in Hellissandur,
Iceland, which was built in 1963 and which is as the former Konstantynow Radio
Mast insulated against ground. In the European Union the 385 metre tall FM- and
TV- transmission mast in Donington on Bain in Lincolnshire, UK, which was built
in 1965, is the tallest construction. The tallest structure in Poland is since
1991 the 360 metre tall FM- and TV-mast Olsztyn-Pieczewo, which was built in
1978. At least the European records will probably be not broken in nearby
future…

FM- and TV-Mast
Olsztyn-Pieczewo ( Source: http://en.wikipedia.org/wiki/FM-_and_TV-mast_Olsztyn-Pieczewo
)
http://www.zb.eco.pl/gb/19/gabin.htm
http://de.structurae.de/structures/data/index.cfm?id=s0000672
http://jerzyjedrzejkiewicz.webpark.pl/str01/gabin-rcn.html
http://jerzyjedrzejkiewicz.webpark.pl/str01/galerie/rcn/index_05.html
Please mail corrections and further information to Harald_der_Grosse@gmx.de